11 13 000

Special tools required:

00 0 200
00 0 201
00 0 202
00 0 204
00 0 208
11 0 000
11 8 780
(11 4 472)
(11 4 471)

Necessary preliminary tasks:

Remove starter motor.

Drain engine oil.

Remove oil dipstick guide tube.

Remove front oil sump acoustic cover (only F10, F11,F12,F13).

Remove front axle differential (AWD only).

Removing bearing support (all-wheel drive).

Note:

Front axle alignment is not required.

Important!

Engines with surface sealant:

Application time of sealing bead max. 12 minutes.

Illustration: Automatic transmission

Release screws (1) from transmission.

Automatic transmission: Tightening torque 24 00 1AZ.

Manual gearbox: Tightening torque: 23 00 1AZ

Illustration: 4WD

Installation note:

Replace gasket.

Unplug connector (1) from oil level switch and unclip cable in area of oil sump.

Modify oil level sensor if replacing oil sump.

Release oil sump bolts along dashed line (2).

Tightening torque 11 13 2AZ.

Detach oil sump downward.

Installation note:

Tighten down all screws diagonally and evenly.

GraphicsN47T Only on vehicles with gasket Remove gasket (1).

Remove gasket debris from sealing face and clean sealing face.

Installation note:

Use liquid sealant 2.1 Drei Bond.

Apply Drei Bond liquid sealant lightly and evenly in the area of the arrows on the differential cover to the engine block.

Important!

Oil sump gasket must not be lubricated.

Install oil sump with a new gasket.

Installation note:

Special tool 11 8 780 is only necessary if the engine or the transmission is removed.

Position special tool 11 8 780 with transmission bolts (1) so that engine oil sump is exactly flush with engine block.

Attaching the oil sump.

Engines with liquid seal:Important!

The oil sump can only be loosened in the areas (1) where an aperture is present in the oil sump.

Use a suitable crow bar (1) at the appropriate point to release the oil sump in direction of arrow.

Clean sealing surface (1) with special tool (11 4 472) .Installation note:

Sealing surfaces must be free of oil, grease and cleaning agents.

Clean sealing surface (1) with special tool (11 4 471) .Installation note:

Sealing surfaces must be free of oil, grease and cleaning agents.

Apply sealing compound:

Apply the sealing compound in area (1).

Make sure that the sealing bead runs along the inner edge.

The oil return channel must be completely surrounded (see arrow).

Installation note:

The oil sump must be installed approximately 10 minutes after application of the sealing compound.

Sealant height approximately 2 to 2.5 mm.

Installation note:

Special tool 11 8 780 is only necessary if the engine or the transmission is removed.

Position special tool 11 8 780 with transmission bolts (1) so that engine oil sump is exactly flush with engine block.

Attaching the oil sump.

Assemble engine.